Bodgers – Soldering & Crimping

Usually in the Bodgers group we use breadboards and jumper wires to connect our components together which is fine for prototyping, but today we looked at some techniques for making more permanent connections.

Soldering is a process in which two or more metal items are joined together by melting and then flowing a filler metal into the joint—the filler metal having a relatively low melting point. The metal to be soldered is heated with a soldering iron and then solder is melted into the connection. Only the solder melts, not the parts that are being soldered. Solder is a metallic “glue” that holds the parts together and forms a connection that allows electrical current to flow.

We started by soldering some header pins on stripboard, then we looked at using a desoldering pump to remove excess solder. Then we looked at stripping insulation from wire, soldering two wires together and using heat-shrink to re-insulate the wire.

An electrical crimp is a type of solderless electrical connection. Crimping is normally performed by first inserting the terminal into the crimp tool. The wire is then inserted into the terminal with the end of the wire flush with the exit of the terminal to maximize cross-sectional contact. Finally, the handles of the crimp tool are used to compress and reshape the terminal until it is cold-welded onto the wire. We crimped both insulated and uninsulated terminals onto some wire.


See you all next week.

Declan, Dave and Alaidh